A Complete Guide On Creating Your Own Custom Patch Design

Patches are a great way to express one’s interests and personality.

You must be familiar with a few types of it, but did you hear about the ones that are becoming the talk of the town these days: PVC patches?

These ones have gained fame due to the material they are made up of Polyvinyl Chloride. People are opting for it due to its durability, easy cleaning, lightweight and flexibility.

What’s impressive is that you can compose it on your own as well.

In this article, we will discuss all the steps that will assist you in crafting your own PVC patches. So keep reading.

Do It Your Way: Step By Step Guide To Compose Custom PVC Patches

Whether you run a clothing business or are looking for something to uplift the look of your old jacket, these emblems can tackle both issues.

You can use them for a number of purposes, like branding, mending, decorating, or even representing your support. PVC Patches will stay by your side for a longer time due to their long-lasting property. So, let’s have a look at how you can craft one of these emblems on your own.

Create A Unique Design

The first thing that you have to do is to create a sketch or artwork for your custom patch.

For this purpose, you can draw a sketch, or if you are skilled enough, then you can compose a draft with a graphic design tool. You can take inspiration from the trendy designs on the internet or can pull out your imagination to life. It is recommended to keep your artwork clean, simple and prominent.

Craft A Perfect Mould

When you are done with the designing process, it’s time to craft a mould according to it.

To create it, you can use a number of materials, like wood, plastic, metal, etc. The mould you are composing should be related to the size and shape of your desired emblem. Furthermore, if you want to craft the same design in various sizes, then you can also make multiple moulds.

Blend PVC Powder and Liquid Plasticize

After your mould is ready, you will require two things: PVC powder and Liquid plasticiser.

All you have to do is to mix both of them and create a liquid material. The plasticiser that you add will assist in softening the PVC powder so it can easily be adjusted in the container that you have crafted.

Make sure that the ratio of both substances is (PVC powder) 4: (Plasticiser) 1. Or else you wouldn’t get the perfect consistency of the mixture.

Include The Dyes

Now your mixture is ready, it’s time to add some colours to it.

In this step, you can directly add dyes to the mixture or create an individual blend of the dye and liquid plasticiser. Make sure you use the right pigment according to the artwork. For instance, you can’t use pink or red for creating custom military patches. It wouldn’t look suitable. Just like that, keep the intensity and shade of the desired colour in mind before opting for any one.

Add Catalyst For Hardening

In this step, you must add the main element that will help the mixture get hard: Catalyst.

Add this component to the mixture and stir it properly to give it a solid form. Make sure to perform this step fast, as the blend will start to get hard quickly.

Pour Everything into the Mould

After adding the catalyst, it’s time to pour the mixture into the designed mould.

Keep in mind that the mould should be filled with the blend entirely to the top, and it must be balanced. You can use a spatula to smooth the surface of the mixture to create the right and fine shape.

Heat It Up

In this step, you have to put the mould into the oven and start heating it.

Keep it in the oven for about 10 to 15 minutes and set the temperature to 175 to 180 degrees centigrade. With the assistance of this step, you can harden the mature and compose a patch out of it.

Remove The Mold From The Patch

After you are done heating, it’s time to pull the mould out from the oven.

Make sure to keep the mould outside until everything cools down. After that, remove the mould carefully without harming the product. Now, use a cutting machine to add a finish to the patch and adjust it to the size and design you desire.

Give It A Touch Up

After cutting the emblem properly, in this step, you will be going to give it a final makeup.

Add the backing on the back of the patch. Make sure to pick the right one that suits your needs. A variety of attachments are available in the market, from an iron-on to the Velcro one.

Lastly, you can also add a border on it to give your patch a good finish. You can choose from merrowed to the laser cut and many more. This part also depends on you. After that, your PVC emblem is ready to shine in the world.

These are the few easy steps that will lead you to your perfect custom patch. This is one of the easiest ways to create your own PVC emblems. We hope that our guide will assist you in composing an outstanding one.


We all know that when it comes to personalising our stuff, nothing adds more character than patches. They’re like little badges of honour that showcase our unique style and personality.

But most people are confused about which types to opt for, as each possesses unique properties. But if you prefer durability, then PVC ones are for you. We have covered each and every step for crafting these emblems in a clear and precise way for your ease. Now, it is your turn to compose the design in your head and show the world who you are.

Additionally, if you are someone who is planning to run a small patch business, we are sure this guide will help you. So gather all the above-mentioned material and follow the guided steps, and you can compose the perfect ones.

Moreover, anyone can carry on the above easy and effective procedure. But make sure to stay attentive. So what are you waiting for? Start creating your own PVC patches and decorate your stuff with them. We are sure that you will turn some heads and they will stay with you for a longer time.

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